Rockwell Automation releases 2026 State of Smart Manufacturing Report
What happened
Rockwell Automation published a 2026 State of Smart Manufacturing report showing manufacturers are scaling AI and making cybersecurity an operational reality. The report includes regional datapoints and adoption metrics that move smart-manufacturing from pilot status toward production use across many sites. Watch vendor responses on security and managed-service pricing as buyers shift spend into recurring technology and operations support
Buyer takeaway
Treat AI and cybersecurity as procurement drivers: require demonstrable OT security, operational metrics and clear service-fee rules in LTSAs and RFx documents
Cost / money
Expect a shift toward recurring managed-service and software fees; contracts should limit unplanned pass-throughs and define the scope of included services
Supplier / commercial
Vendors that can show scaled deployments and cyber competence will command better commercial positions; use evidence-based shortlists to retain leverage
Safety / operations
Scaling smart manufacturing increases cyber-physical exposure; define fallback/manual controls and acceptance tests to protect uptime and safety
What to watch
Claims of cyber readiness and scale are common in reports; require concrete documentation rather than marketing statements before awarding long-term agreements
Key facts
- Report surveyed more than 1,500 manufacturers
- Local sample includes 85 Australia/New Zealand businesses
- AI/ML cited as the main feature driving outcomes and a significant portion of operations are
Source excerpts
” Key findings from the global report include: Manufacturers are moving from pilots to scale: 6 in 10 manufacturers (59%) report actively using smart manufacturing technologies to support operations, while only 18% remain in pilot mode, marking the decline of the pilot-heavy phase that dominated previous years
Cybersecurity is an operational reality: Nearly half of manufacturers (46%) experienced at least one cyber incident in the past year, reflecting rising exposure as operations become more connected and autonomous. Secure, integrated IT/OT architectures are now foundational to scaling AI and advanced automation
When asked about the biggest leadership obstacles in the next 12 months, local companies responded with: Access to useful data to make effective decisions in real time (36%) Identifying and implementing new technologies (33%) Understanding how to manage the next generation of workers (29%) Leading or guiding meaningful/enduring change (29%) “Across the industry, manufacturers are facing more complexity and pressure than at any point in the last decade,” said Blake Moret, chairman & CEO, Rockwell Automation
